Would you like to fill and seal stand-up pouches and Doypacks fully automatically while ensuring that the machine and packaging are perfectly matched?
With Doypack packaging machines from alpha-pack and stand-up pouches from tbs-pack GmbH – marketed under its own Castelli® brand – you get both from one group of companies. Under the shared Home of Packaging umbrella brand, the two companies combine their expertise to provide end-to-end packaging solutions.
From the pouch format and material to the right dosing system and sealing parameters, we tailor every component to your product and packaging process. The result is a reliable packaging solution with secure seals, consistent quality and efficient production processes.
Feel free to email us at info_at_alphapack.de or call us on +49 2235 794 79 0 for personal advice.
A high-performance pouch packaging machine can only deliver reliable results if the pouch format, material structure and sealing properties are compatible with the machine. Differences in film structure, material thickness or zipper design can affect machine operation, seal quality and achievable output.
That is why we test Castelli® pouches to ensure they are suitable for the intended machine and product. This enables stable machine operation, secure seals and cost-effective production.
Under the shared Home of Packaging umbrella, tbs-pack GmbH and alpha-pack GmbH combine their expertise to provide end-to-end packaging solutions.
While tbs-pack GmbH develops and manufactures packaging materials and pouches under its own Castelli® brand, alpha-pack GmbH supplies the matching packaging machines as well as weighing and filling systems.
This provides our customers with a complete solution in which the packaging material, machine and packaging process are perfectly coordinated. You benefit from streamlined coordination, personal advice and a single point of contact for your packaging project.
Packaging materials from tbs-pack GmbH – including its own Castelli® brand – and packaging machines from alpha-pack give you a fully coordinated solution. The pouches, machine and packaging process are planned and tested together, then tailored to your requirements. This reduces the need for coordination, improves process reliability and ensures your products are packaged cost-effectively.
The DEAP-8BT is a rotary filling and sealing machine for fully automatic processing of pre-made pouches. Depending on the product, it can be combined with suitable weighing, dosing and filling systems.
Key Technical Specifications at a Glance
Equipment Options for Reliable Operation
The exact configuration of the DEAP-8BT is tailored to the product, required production output and intended packaging process.
In a rotary Doypack packaging machine, pre-made pouches pass through multiple workstations arranged in a circle. The pouches are removed from the magazine, opened, inspected, filled and then securely sealed.
Depending on the product, the rotary Doypack machine can be combined with a multihead or linear weigher, an auger filler or a liquid filler, for example. This allows powders, granules, liquids, pastes and various solid products to be filled automatically into Doypacks, stand-up pouches, flat pouches or zipper pouches.
Format changeovers, dosing and other options are tailored to the product, pouch size and required production output.
Learn More About Our Doypack Packaging Machines
tbs-pack GmbH develops and manufactures pre-made Castelli® Doypacks and stand-up pouches for a wide range of products and packaging requirements. Available options include flat pouches, zipper pouches, recyclable mono-material pouches and custom-printed packaging.
The pouch format, material structure, barrier properties and sealing characteristics are selected to suit the product and the pouch packaging machine being used. This gives you a pouch that protects your product, showcases your brand and can be processed reliably in day-to-day production.
Our combination of rotary pouch filling and sealing machines and stand-up pouches is ideal for companies seeking to package their products safely, economically and efficiently. Together, we develop solutions tailored to the product, production process and distribution channel.
Typical applications include:
Whether you are a start-up, a medium-sized manufacturer, a contract packer or an industrial company, we support your packaging project from the initial design stage through to the completed packaging line.
We configure the Doypack packaging machine to suit your product, preferred pouch format and production output. We consider factors including product characteristics, dosing method, barrier requirements, level of automation and planned throughput.
Based on this information, we recommend the right combination of the DEAP-8BT, a weighing or filling system, feeding technology and Castelli® pouches. Test fillings and machine trials help ensure that the material, dosing and sealing parameters are reliably coordinated before series production begins.
The result is a cost-effective packaging line tailored to your product and production requirements.
Send your enquiry to info_at_alphapack.de or call +49 2235 794 79 0 to arrange a personal consultation.
Would you like to compare materials, feel, barrier properties or features such as zippers, viewing windows or spouts before placing an order?
The free Castelli® film sample box provides you with an individually selected range of packaging solutions suitable for your product. Depending on the application, we put together samples from our range – such as stand-up pouches, Doypacks, mono-material pouches, coffee bags, flow packs, stick packs or other flexible packaging solutions.
Once we receive your enquiry, we discuss your requirements with you personally and tailor the sample box to your project.
Still Unsure About the Material or Pouch Format?
Use our free pouch check. Together, we assess your product, fill quantity, packaging process, product protection requirements and desired brand presentation.
Packaging materials and packaging machines influence each other. Material structure, sealing properties, and bag shape directly affect the packaging process. That’s why we determine which Castelli® film bags are the best fit for your packaging machine or packaging line.
A Doypack rotary machine is an automatic bag packaging machine designed to fill and seal pre-made stand-up pouches and Doypacks. These machines are suitable for a wide variety of products and enable an efficient packaging process.
Learn more about Doypack packaging machines
Depending on the machine's capabilities, we can process stand-up pouches, Doypacks, zipper pouches, and custom-printed Castelli® packaging, among other options. Together, we'll determine which pouch solution is best suited for your product.
Yes. We provide consulting services for both new packaging lines and existing production facilities. In doing so, we assess whether existing packaging materials can continue to be used or whether an optimized solution would be more appropriate.
Our pouch packaging machines are used in a wide range of industries, including food, coffee and tea, nutritional supplements, pet food, cosmetics and chemical products.
Yes. We advise you on selecting the material structure, barrier properties, pouch format and features. The aim is to create a packaging solution in which the packaging material and machine work together seamlessly.
Yes. With packaging materials from tbs and packaging machines from alpha-pack, you receive a fully coordinated solution from a single source. This reduces the need for coordination and helps make your packaging processes more efficient.
A rotary filling and sealing machine processes pre-made pouches at multiple workstations arranged in a circle. The pouches are picked up, opened, filled and then sealed. These machines are therefore also referred to as rotary Doypack machines or rotary pouch packaging machines.
Discover our rotary filling and sealing machines here.
The DEAP-8BT can process a range of pre-made pouches, including stand-up pouches, Doypacks, flat pouches and zipper pouches. We assess which formats and materials are suitable based on the product, fill quantity and intended packaging process.
Discover our stand-up pouches here.
Depending on the dosing system used, the machine can process powders, granules, liquids, pastes and various other products. The Doypack machine can be combined with a multihead weigher, an auger filler or a liquid dosing system, for example.
Discover our weighing and filling systems here.
+49 2235 794790
+49 2235 794796
send inquiry
